handcrimptoolformx150 ? bladecrimpterminals docno:ats638112600 releasedate:012103 uncontrolledcopy page1of5 revision:e revisiondate:083109 handcrimptool specificationsheet orderno.638112600 features % afullcycleratchetinghandtoolensurescomplete crimps % ergonomicallydesignedsofthandles % preciselydesignedcrimpingprofileswithsimpleco ntactpositioning % easyhandlingduetooutstandingforceratio scope products :1.50mm(.591")pitch,mx150 ? blademalecrimpterminals,1822awg. terminalorderno. wiresize insulationdiameter striplength terminalseriesno. reel awg mm2 mm in. mm in. 18 0.83 1.912.06 .075.081 4.705.60 .185.220 330000002 330001002 20 0.58 1.701.85 .067.073 4.705.60 .185.220 33000 330000003 330001003 22 0.36 1.501.65 .059.065 4.705.60 .185.220 18 0.83 1.912.06 .075.081 4.705.60 .185.220 330110002 330110003 330110004 330111002 330111004 330112002 330113002 20 0.58 1.701.85 .067.073 4.705.60 .185.220 330110005 330110006 330111006 330112001 33011 330113001 22 0.36 1.501.65 .059.065 4.705.60 .185.220 18 0.83 1.912.06 .075.081 4.705.60 .185.220 312960004 312960008 312961004 312961008 20 0.58 1.701.85 .067.073 4.705.60 .185.220 31296 312960006 22 0.36 1.501.65 .059.065 4.705.60 .185.220 customertocutoffterminalfromreel:0.50mm(.02 0)maximumcutofftab. terminalswerevalidatedperuscar21usingthefol lowingwirespecifications: m1l123a(txl),m1l135a1(utx),andm1l126a1(met rictxl). customersarerequiredtocompletevalidationtesti ngiftoolingpurchasedoutsidemolexinc. and/orwirespecificationsaredifferentthanabove . type4a
handcrimptoolformx150 ? bladecrimpterminals docno:ats638112600 releasedate:012103 uncontrolledcopy page2of5 revision:e revisiondate:083109 insulation crimp brush striplength bellmouth crimp height bend down bendup rolling conductor crimp twisting cut off tab seam terminalwidth nottoexceed 2.65mmaftercrimp wirebend wirebend 0.30 thisarea wirebrushmustbe flushorbelowtop ofconductorcrimp definitionofterms conditions: aftercrimping,thecrimpprofilesshouldmeasuret hefollowing(seenotesonpage4). bellmouth conductorbrush bendupbenddown twist roll terminal seriesno. mm in. mm in. degree degree 33000 0.251.25 .010.049 0.150.65 .006.026 3 3 3 5 33011 0.251.25 .010.049 0.150.65 .006.026 3 3 3 5 31296 0.251.25 .010.049 0.150.65 .006.026 3 3 3 5 wirebrushmustbeflushorbelowtopofconductor crimp. conductorcrimp wiresize height width profile awg terminalseriesno. awg mm 2 mm in. mm in. 22 18 20 18 0.83 1.201.30 .047.051 2.052.25 .081.089 x 20 0.58 1.101.20 .043.047 2.052.25 .081.089 x 33000 22 0.36 0.951.05 .037.041 1.501.70 .059.067 x 18 0.83 1.201.30 .047.051 2.052.25 .081.089 x 20 0.58 1.101.20 .043.047 2.052.25 .081.089 x 33011 22 0.36 0.951.05 .037.041 1.501.70 .059.067 x 18 0.83 1.201.30 .047.051 2.052.25 .081.089 x 20 0.58 1.101.20 .043.047 2.052.25 .081.089 x 31296 22 0.36 0.951.05 .037.041 1.501.70 .059.067 x
handcrimptoolformx150 ? bladecrimpterminals docno:ats638112600 releasedate:012103 uncontrolledcopy page3of5 revision:e revisiondate:083109 insulationcrimp wiresize height width pullforce minimum terminalseriesno. awg mm 2 mm in. mm in. n lb. 18 0.83 1.902.10 .075.083 2.202.40 .087.094 90. 0 20.25 20 0.58 1.802.00 .071.079 2.002.20 .079.087 75. 0 17.00 33000 22 0.36 1.751.95 .069.077 1.802.00 .071.079 50. 0 11.25 18 0.83 1.902.10 .075.083 2.202.40 .087.094 90. 0 20.25 20 0.58 1.802.00 .071.079 2.002.20 .079.087 75. 0 17.00 33011 22 0.36 1.751.95 .069.077 1.802.00 .071.079 50. 0 11.25 18 0.83 1.902.10 .075.083 2.202.40 .087.094 90. 0 20.25 20 0.58 1.802.00 .071.079 2.002.20 .079.087 75. 0 17.00 31296 22 0.36 1.751.95 .069.077 1.802.00 .071.079 50. 0 11.25 operation openthetoolbysqueezingthehandlestogether,at theendofthe closingstroke,theratchetmechanismwillrelease thehandles,and thehandtoolwillspringopen. crimpingterminals 1. liftthewirestopbladesup. 2. inserttheterminalfullyintothecorrectdieprof ileandthelocator slotuntiltheterminalisfullyseatedandstops. 3. bringdownthewirestopblades.makesurethewir estop bladesarefullyseatedontheterminalbehindthe conductorgrip section. 4. slidetheprestrippedwireintotheterminal;make sureto aimthewirebrushtowardsthetippointonthewir estop blade.seefigure1.alignthewiresothatitis parallel andsittingintotheterminal.maintainalightan dconstant pressureonthewirethatisseatedintheterminal atall times.(donotletgoofthewire.)besuretoho ldthe wireandterminalinplaceuntiltheterminalisfu lly crimped.seefigure2. 5. closethetooluntiltheratchetreleases. 6. liftthewirestopbladesup. 7. carefullyremovethecrimpedterminal. note :tomaintainagoodbrushcontrolandaconsisten tbell mouththecrimpinginstructionsmustbefollowed. terminal pre stripped wire locator figure1 wirestop blades figure2 conductor punch wire locator terminal insulation punch insulation anvil conductoranvil wirestop blades retainer spacer
handcrimptoolformx150 ? bladecrimpterminals docno:ats638112600 releasedate:012103 uncontrolledcopy page4of5 revision:e revisiondate:083109 maintenance itisrecommendedthateachoperatorofthetoolbe madeawareof,andresponsiblefor,thefollowing maintenancesteps: 1. removedust,moisture,andothercontaminantswith acleanbrush,orsoft,lintfreecloth. 2. donotuseanyabrasivematerialsthatcoulddamage thetool. 3. makecertainallpins;pivotpointsandbearingsur facesareprotectedwithathincoatofhighqualit y machineoil.donotoilexcessively. 4. whentoolisnotinuse,keepthehandlesclosedto preventobjectsfrombecominglodgedinthecrimpi ng dies,andstorethetoolinaclean,dryarea. miscrimpsorjams (seefigure3) shouldthistooleverbecomestuckorjammedinap artiallyclosedposition, donot forcethehandlesopenor closed. thetoolwillopeneasilybypushingtheratchet releaselever. warranty thistoolisforelectricalterminalcrimpingpurpo sesonly.thistoolismadeofthebestqualityma terials.allvital componentsarelonglifetested.alltoolsarewar rantedtobefreeofmanufacturingdefectsforape riodof30 days.shouldsuchadefectoccur,wewillrepairo rexchangethetoolfreeofcharge.thisrepairor exchangewill notbeapplicabletoaltered,misused,ordamagedt ools.thistoolisdesignedforhanduseonly.an yclamping, fixturing,oruseofhandleextensionsvoidsthisw arranty. caution :molexcrimpspecificationsarevalidonlywhenu sedwithmolexterminalsandtooling. notes: 1. thistoolshouldonlybeusedfortheterminalsand wiregaugesspecifiedonthissheet. 2. thistoolisnotadjustableforcrimpheight,howev ercrimpforceisadjustable(seeinstructionsabov e). variationsintools,terminals,wirestrandingand insulationtypesmayaffectcrimpheight. 3. thistoolisintendedforstandardconductorsizes. itmaynotgiveagoodinsulationcrimpsupportf orall insulationsizes. 4. molexdoesnotrepairhandtools(seewarrantyabov e).thereplacementpartslistedaretheonlypart s availableforrepair.ifthehandlesorcrimptool ingisdamagedorworn,anewtoolmustbepurchase d. 5. pullforceshouldbeusedasthefinalcriteriafor anacceptablecrimp.pullforceismeasuredwith no influencefromtheinsulationcrimp.theinsulatio nshouldbestrippedlong(1/2in.),sotheinsulat iongrips ontheterminaldonotgripthewireinsulationor theconductor.refertomolexqualitycrimping handbook638000029foradditionalinformationonc rimpingandcrimptesting. 6. molexdoesnotcertifycrimphandtools. 7. handheldcrimpingtoolsareintendedforlowvolum e,prototyping,orrepairrequirementsonly. caution: repetitiveuseofthistoolshouldbeavoided.
handcrimptoolformx150 ? bladecrimpterminals docno:ats638112600 releasedate:012103 uncontrolledcopy page5of5 revision:e revisiondate:083109 partslist itemnumber ordernumber description quantity 1 636000520 crimpingspring 2 2 638112675 locator 1 3 636000525 handlespring 1 americasheadquarters lisle,illinois60532u.s.a. 180078molex amerinfo@molex.com fareastnorthheadquarters yamato,kanagawa,japan 81462652324 feninfo@molex.com fareastsouthheadquarters jurong,singapore 6562686868 fesinfo@molex.com europeanheadquarters munich,germany 49894130920 eurinfo@molex.com corporateheadquarters 2222wellingtonct. lisle,il60532u.s.a. 6309694550 fax:6309691352 visitourwebsiteathttp://www.molex.com m4flat washer ratchet releaselever handle spring crimping spring locator 2 bel 1 3 wirestop figure3 m4x20mm longbhcs m4nylon locknut
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